e-journal
An original growth mode of MWCNTs on alumina supported iron catalysts
Abstract.
Multi-walled carbon nanotubes (MWCNTs) have been produced from ethylene by fluidized bed-catalytic
chemical vapor deposition (FB-CCVD) on alumina supported iron catalyst powders. Both catalysts and
MWCNTs-catalyst composites have been characterized by XRD, SEM-EDX, TEM, Mössbauer spectroscopy,
TGA and nitrogen adsorption measurements at different stages of the process. The fresh catalyst is
an alumina/iron oxide powder composed of amorphous iron(III) oxide nanoparticles located inside the
porosity of the alumina support and of a micrometric crystalline α-iron(III) oxide surface film. The
beginning of the CVD process provokes a brutal reconstruction and simultaneous carburization of the
surface film that allows MWCNT nucleation and growth. These MWCNTs grow aligned between the
support and the surface catalytic film, leading to a uniform consumption and uprising of the film.
When the catalytic film has been consumed, the catalytic particles located inside the alumina porosity
are slowly reduced and activated leading to a secondary MWCNT growth regime, which produces a
generalized grain fragmentation and entangled MWCNT growth. Based on experimental observations and
characterizations, this original two-stage growth mode is discussed and a general growth mechanism is
proposed.
Keywords:
Multi-walled carbon nanotubes
Iron catalyst
Thin film
Chemical vapor deposition
Vertically aligned carbon nanotubes
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