e-journal
Investigation of a Vacuum Encapsulated Si-to-Si Contact Microswitch Operated From −60 °C to 400 °C
Abstract—We report on characterization of Si-to-Si contact microswitches fabricated in an ultraclean encapsulation process. This three-terminal microswitch relies on a curved beam (source) that actuates toward the contact terminal (drain) by charging the control terminal (gate). The operation range of this switch from −60 °C to 300 °C is investigated, which approximately yields a resistance drift of −200 /K. Our experiments include tests of the high-temperature lifetime during continuous ON–OFF cycles. By reducing Joule heating at the contact, preliminary results demonstrate at least 106 cycles longer lifetime at 400 °C. Subsequently, the failure mode is investigated and reported. The
study of ultraclean Si-to-Si contact-based microswitches provides a crucial guideline to the field of mechanical and electrical failure mechanisms for harsh environment applications. [2014-0373]
Index Terms—Reliability, rugged electronics, electrostatic switch, relay, switch
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